|
Foundry Products --> Shakeout,
Reclamation, and Knock Out --> Knockout_Machines
--> Soundproof Cabinet
Foundry
Products:
Optional Sound
Proof Cabinet
Palmer Manufacturing designs and supplies core knock-out equipment for virtually any casting.
Palmer's experience in vibration
tooling design allows us to manufacture decoring
equipment for virtually any casting or sand process
type. From simple A-Frame decoring units to the
complete fully automatic units, Palmer is here to serve.
Structure
The cabinet is
built around a skeleton of steel tubing on
which are welded the insulating panels. Two
large service doors allow access for
maintenance tasks. A loading door,
pneumatically actuated, allows the loading and
the unloading of the parts.
An operator
panel with display screen gives access to the
machine functions and to the parameter
adjustment functions. A dual start trigger
security command starts the cycle in automatic
mode or the selected functions in manual mode.
|
Insulating
Panels
The insulating
panels are built as follows :
- An outer
steel sheet 1.5 mm thick
- A Rockwool
garnishing with steam protection 100mm
thick
- An inner
perforated steel sheet reducing noise
reflection inside the cabinet.
Specifications
with or without Soundproofing
Enclosure
| Air
supply: |
90
PSI |
| Air
consumption: |
6.35
Lb. Cu. Ft. / Minute (800 Nl/min) during
hammering |
| Electrical
supply: |
480
V 3 Phase, 60 Hz |
| Installed
power: |
8
KW |
| PLC: |
SIEMENS
OP 17 with PanelView |
| Dimensions: |
1890
L x 1800 W x 1925 H (mm) |
| Weight: |
2000
Kg (4400 Pounds) |
Vibration
Specifications
- Maximum Part
Weight - 132 Pounds
- Standard -
176 Pounds on Request
- Typical
Cycle - 60 Seconds
- Hammering
- 15 Seconds
- Vibrating
- 45 Seconds
- Amplitude -
0.6"
- Maximum
Vibrating Frequency - 28 Hz
- Acceleration
- 25 G's
Modes
of Operation
| Manual
In manual
mode, the operator can activate the
following functions:
- Clamping
- Loading
door operating
- Hammering
- Vibration
|
Automatic
The
automatic mode is the normal running
mode. To begin, insert a part into the
clamping fixture, press the bimanual
command and keep pressing until the
loading door is completely closed. At
this point, the automatic cycle starts.
The
machine then carries out the following
operations:
- Part
clamping
- Loading
door closing
- Hammering
- Shaking
and blowing
- Unclamping
- Loading
door opening
At this
point, the decored part can be unloaded.
Adjustable
Parameters
- PRESSURES
- The hammering and clamping
pressures can be adjusted
separately, depending on the part
type, from 58 to 87 PSI.
- VIBRATION
FREQUENCY - The vibrating frequency
is adjustable in a range from 15 to
28 Hz.
- TIME
ADJUSTMENTS - Hammering, vibrating,
and blowing times can be
adjusted.
- PART
TYPE - The part type facility allows
to store the specific working
parameters of a part or a group of
parts.
- CONTROL
OF PARAMETERS - By pressing a single
key, the current working parameters
are displayed.
|
|
|