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Foundry Products --> No-Bake Molding Systems - Specifications Worksheet

Foundry Products:
No-Bake Foundry System Specification Worksheet
  
The Basics
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Molding

  1. Size of Area for Molding (Site Drawing would be Helpful)
  2. Mold/Core Box Size:
    Minimum - Length
    x Width x Height
    Maximum - Length
    x Width x Height
  3. Estimated Mold Weight: lbs.
  4. Number of Mold/Core Boxes to Run Simultaneously on the Loop:
  5. Estimated Molds/Cores Desired per Hour:
  6. Estimated Strip Time:
  7. Level of Automation: Full Semi Manual
  8. Flask or Flaskless
  9. Bottom Board Type:   Other:
  10. Pattern Mount Board Type: Other:
  11. Pattern/Board Material: Other:
  12. How Many Shifts Will the System Run?
  13. Additional Capacity to Design into the System?
  14. Do you require the following: 
    Sand Heater Sand Cooler Primary Sand All Sands

Mixer

  1. Type(s) of Sand to be Used and Grain Size (e.g. Silica, Reclaim, etc.)
  2. Need for Facing or Backing Sand? Yes No
  3. Binder System to Use
  4. Powder Feeder Required? Yes No 

Compaction Table? 

Rollover/Draw

  1. Level of Automation: Full Semi Manual

Mold Prep

  1. Estimated Number of Molds to Stage for Mold Prep
  2. Preheat Required Before Mold Wash Application Yes No

Mold Wash

  1. Water or Alcohol
  2. Flow-coat Spray Swab
  3. Mold Handler Tilt Device Rolling Device
  4. Drying Oven:

Mold Closing

  1. Mold Handler Required Yes No
    If yes: Scissor Style  Gantry Style
  2. Manual  Semi-auto  Auto  

Mold Staging for Pour-Off

  1. Estimated Number of Molds Staged for Pour-Off
  2. On

Reclamation

  1. Attrition Mill Yes No
  2. Cooler/Classifier Yes No
  3. Magnetic Separator Yes No
  4. Transport Yes No
  5. Desired Sand Storage Tons 

Pouring

  1. Primary Metal Poured
    Maximum Casting Weight:

    Average Casting Weight:
  2. Type of Castings Produced:
  3. Is Separation of Alloy or Heat Required? Yes  No
  4. Is Pouring Continual or Batch-Poured? Continual  Batch
  5. Average Cooling Time per Mold:
  6. Is There Sufficient Pouring Capacity to Match Above Molding Requirements? 
    Yes  No
  7. Is Mold Clamping Required for Pouring? Yes  No
  8. Would Carousel Molding System be an Option? Yes  No

 

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